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RDYDTW-30kVA/100kV Withstand Voltage and Partial Discharge Test Device

This system is intended for power frequency withstand voltage testing and partial discharge testing of electrical equipment rated up to 35 kV, including instrument transformers, power transformers, high-voltage circuit breakers, and cable accessories. It is also widely used in laboratory research and scientific testing environments. The equipment is designed for indoor operation under standard conditions, with an altitude limit of 1000 m, ambient temperature ranging from -10°C to +40°C, and relative humidity not exceeding 90%. A stable sine wave power supply with less than 3% distortion is required, along with a dependable grounding system whose resistance is below 0.5 Ω to ensure safe, stable, and accurate test performance.
Model:RDYDTW-30kVA/100kV

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Composition of RDYDTW-30kVA/100kV Complete Set

 

No. Equipment Name Model / Specification Quantity
1 Power Frequency Partial Discharge-Free Test Transformer RDYDTW-30kVA/100kV 1 set
2 Isolation Transformer GLB-30/0.38/0.38 1 set
3 Column Voltage Regulator TEDGC-30/0.38/0~0.42 1 set
4 Capacitive Voltage Divider & Coupling Capacitor TAWF-100/400 1 set
5 Power Frequency Protective Resistor GR100-0.3/5 1 piece
6 Control Unit AC-2020 1 set
7 Noise Filter LBQ-30/0.4 1 set
8 Triple Frequency Generator SBP-30/0.38/0.4 1 set
9 Partial Discharge Detector 1 set
10 Cables and Accessories 1 set

 

Set Features

 

The test system is illustrated in the circuit diagram below. It consists mainly of a partial discharge-free test transformer (B1), a voltage regulator (TY), a protective resistor (R), and a capacitive voltage divider (C1, C2). Together, these components provide stable voltage regulation and ensure precise partial discharge measurement.

High-voltage low-current transformers are built with thick insulation to handle high voltage levels, while heat generated by winding losses is more difficult to dissipate. To enhance performance and reduce load losses, the current density of the winding conductors is kept below 2.2 A/mm².

The high-voltage winding adopts a cylindrical “pagoda” structure, which helps maintain mechanical stability after vacuum drying and discharge testing. The iron core is designed with low magnetic flux density (below 1.5 T) to minimize waveform distortion. It is manufactured using high-quality grain-oriented silicon steel with precise lamination and epoxy reinforcement for improved structural strength.

The transformer adopts a fully insulated enclosure structure, using high-density insulating cylinders that provide excellent moisture resistance and low leakage current. It is filled with No.25 transformer oil and sealed with high-performance fluororubber gaskets, which offer strong resistance to wear, heat, and electrical stress.

All raw materials undergo strict inspection before production. Copper conductors are controlled to ensure consistent resistance, while winding parameters such as turns, conductor diameter, insulation paper, and dimensional accuracy are strictly managed to guarantee stable performance and long-term reliability.

 

Composition Set Parameters

 

GLB-30/0.38/0.38 Isolation Transformer

Item Specification
Model GLB-30/0.38/0.38
Structure Type Metal enclosure, dry-type
Phase Single-phase
Rated Frequency 50 Hz
Rated Capacity 30 kVA
Input Voltage 380 V
Input Current 79 A
Output Voltage 380 V
Output Current 79 A
Waveform Distortion ≤3%
Cooling Method Natural air cooling

 

TEDGC-30/0.38/0~0.42 Column Voltage Regulator

Item Specification
Model TEDGC-30/0.38/0~0.42
Phase Single-phase
Frequency 50 Hz
Capacity 30 kVA
Input Voltage 0.38 kV
Input Current 79 A
Output Voltage 0~0.42 kV
Output Current 71.4 A
Waveform Distortion ≤3%
Initial Voltage ≤3%

TAWF-100/400 Capacitive Voltage Divider / Coupling Capacitor

Item Specification
Model TAWF-100/400
Frequency 50 Hz
Capacitance 400 pF
Rated Voltage 100 kV
Voltage Ratio 1000:1
Measurement Error ≤0.5%
PD Level ≤2 pC @ 100% voltage
Withstand Voltage 110 kV / 1 min
Structure Oil-paper capacitive, insulated enclosure
Function Voltage divider + coupling capacitor

GR100-0.3/5 Transformer Protective Resistor

Item Specification
Model GR100-0.3/5
Rated Voltage 100 kV
Rated Current 0.3 A
Resistance 5 kΩ
PD Level ≤2 pC
Structure Epoxy cylinder, nichrome wire wound
Features Anti-discharge, shielding rings included

AC-2020 Control Unit

Item Specification
Model AC-2020
Meter Accuracy Class 0.5 (HV measurement)
Protection Overcurrent, zero-voltage trip
Voltage Control Synchronous AC motor
Safety Interlock door protection
Functions Timing, auto reset, breakdown protection
Indicators HV voltmeter, current meter, regulator meters, status lights
Accessories Control & measuring cables included

LBQ-30/0.4 Noise Filter

Item Specification
Model LBQ-30/0.4
Capacity 30 kVA
Voltage 0.4 kV
Circuits 2
Frequency 50 Hz
Attenuation ≥40 dB (40–100 kHz), ≥50 dB (100 kHz–1 MHz)
Operation Continuous with test transformer

RDSBP-30/0.4 Triple Frequency Transformer

Item Specification
Model SBF-30/0.4
Structure Oil-immersed metal enclosure
Phase 3-phase input / 1-phase output
Capacity 30 kVA
Input Voltage 380 V (3-phase)
Input Current 45.5 A
Output Frequency 150 Hz
Output Voltage 400 V
Output Current 43.3 A
Waveform Distortion ≤3%

Partial Discharge Detector

Item Specification
Capacitance Range 6 pF – 250 μF
Sensitivity < 0.02 pC (50 pF sample)
Display Color screen, dual waveform display
Functions Waveform hold, auto frequency detection
Frequency Bands 9 selectable bands
Output Direct apparent charge measurement after calibration
Application Wide range PD testing for various samples

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