OVERVIEW
The Wrindu ZYD series Double-stage Vacuum Transformer Oil Filtration System, distinguished by its unique T-shape Horizontal Vacuum Chamber, sets itself apart from other transformer oil filtration plants. This design enhances dissipation efficiency, separating the dissipation storage tank and oil tank, ultimately extending the machine’s lifespan.
Specifically crafted for both used and new transformer oil, the ZYD Series Double-stage Vacuum Transformer Oil Filtration System efficiently eliminates trace water, free water, soluble water, dissolved gases, contaminants, and tiny particles. It addresses hazardous elements such as acetylene, hydrogen, and methane, improving the flash point, acidity, interfacial tension, and dielectric strength of the insulating oil.
Ideal for various insulation oils, particularly effective in purifying transformer oil in UHV power transmission and distribution projects exceeding 110KV. It’s also suitable for cleaning capacitor oil, common inductor oil, switch oil, and wire oil. The ZYD Series Double-stage Vacuum Transformer Oil Filtration System stands as a versatile solution for enhancing the performance and longevity of transformer oils in diverse applications.
CHARACTERISTIC
- Innovative Vacuum Separation Technology:
Introducing a unique “T” shape dual vacuum cleaner separation innovation, coupled with double-stage slim film drying degassing technology. This design incorporates double evaporation areas and extended degassing time for optimal performance.
- Patented Anti-Foam Degassing Container:
Featuring a patented degassing container with an anti-foam framework and a dual electronic foam surveillance system sourced from Switzerland. This ensures complete prevention of oil entering into the air pump.
- Robust Control System for Long-Term Stability:
A reliable control system with an optimized design, including control interlock protection, overpressure alarm, phase sequence defense, and an array of advanced technologies like automatic pressure alarm, overload protection, continuous temperature control, foam elimination, and oil blowout prevention. These ensure safe and stable operation even during unattended processes.
- Efficient Oil Atomization and Heating:
Achieving oil atomized particle sizes below 50μm for enhanced efficiency in water and gas molecule removal. High-density electric heaters with surface efficiency below 1.5 W/cm2 provide indirect heating, preventing local overheating and oil aging.
- Heater System Protection:
Installation of a liquid level and temperature protector on the heater system prevents rapid high temperatures and blank heating without oil.
- Smart Vacuum Pump Cooling:
A vacuum pump cooler proposition to minimize water or vapor entry, reducing the frequency of changing vacuum pump oil and extending the pump’s lifetime.
- Precision Filtration System:
High-precision filter elements rated up to 1 micron (0.5 as an option) effectively prevent particles from re-entering the transformer.
- Automatic Oil Discharge Pressure Guard:
An automatic oil discharge pressure guard continuously monitors oil filter pressure, ensuring the protection of the machine and operators.
- High-Pressure Screw Type Oil Pump:
The adoption of a high-pressure screw-type oil pump ensures steady oil delivery, low noise, and an extended operational life.
- Automated Oil Level Control System:
An automatic float ball valve and electronic oil level control system enable automated foam removal, automatic oil level control, and hassle-free operation.
- User-Friendly Operation with Troubleshooting Support:
Easy operation with trouble reminders and troubleshooting tips, ensuring a seamless user experience.
MAIN FUNCTIONS
1. Moisture Removal: Achieving a remarkable less than 5ppm in the final treated oil.
2. Efficient Degassing: Attaining an exceptional ≤0.05% in the final treated oil.
3. Particle Elimination: Ensuring purity at 1 micron in the final treated oil.
4. Seamless Vacuum Oil Filling/Transfer.
5. Advanced Vacuum Drying for Transformers.
6. Unparalleled Online Vacuum Purification, ensuring unattended operation under specified conditions.
WORKING PRINCIPLE
Upon initiation and reaching the set vacuum level, the used oil is drawn into the pre-filter due to pressure differentials. This pre-filter efficiently eliminates large-sized impurities and particles. The oil, now containing only small fragments, undergoes heating by the heating systems.
Subsequently, the heated oil enters the vacuum separator chamber, utilizing vacuum pressure and degassing systems.
The moisture content in the oil, swiftly vaporized and separated, is either released through the vacuum system or condensed into liquid water in the water receiver. Simultaneously, degasification is completed. The oil is then pumped into fine filter 2 for further particle removal, followed by fine filter 1, which eliminates tiny pollutants thoroughly. Ultimately, the purified oil exits through the oil outlet. This process ensures the extraction of impurities, moisture, and particles, delivering clean and rejuvenated oil.Company Profile.
